[patched]: Non Conventional Machining Process Ppt Updated

Modern electronics demand features measured in micrometers and nanometers, where traditional cutting forces would fracture the substrate. 2. Classification of Non-Conventional Machining Processes

┌────────────────────────────────────────┐ │ Non-Conventional Machining Processes │ └───────────────────┬────────────────────┘ │ ┌──────────────────────────────┼──────────────────────────────┐ ▼ ▼ ▼ ┌──────────────┐ ┌──────────────┐ ┌──────────────┐ │ Mechanical │ │ Thermal │ │ Chemical & │ │ Processes │ │ Processes │ │ Electrochemical └──────┬───────┘ └──────┬───────┘ └──────┬───────┘ ├─ AJM ├─ EDM ├─ ECM ├─ USM ├─ LBM └─ CHM └─ WJM └─ EBM 1. Mechanical Advanced Processes

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Material is removed by a rapid series of recurring electrical spark discharges between a shaped electrode (tool) and a conductive workpiece, submerged in a dielectric fluid (kerosene or deionized water). The intense localized heat melts and vaporizes the material.

: Capable of achieving tolerances that traditional milling or turning cannot reach. Versatility Mechanical Advanced Processes This public link is valid

: Manufacturing complex dental implants and surgical tools.

A variation of EDM that uses a continuously moving thin wire (typically brass or copper, 0.1 mm to 0.3 mm diameter) as the electrode. The wire acts like a bandsaw, cutting precise 2D and 3D profiles through a conductive workpiece. Can’t copy the link right now

Die-Sinking EDM (for molds and dies) and Wire EDM (uses a thin wire to slice complex paths).

Presentation Title: Advanced & Non-Conventional Machining Processes (2026 Update)

Definition and Core Philosophy of Non-Conventional Machining

Process Comparison Matrix (Efficiency, Surface Finish, Cost)