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The authors evaluate the mode of the 10‑Tec iGrid ultrasonic inspection system. CEQ combines a high‑frequency linear array (up to 15 MHz) with adaptive beam‑forming and a proprietary signal‑enhancement algorithm to improve the detection of fine surface‑breaking cracks in metallic components. Laboratory tests on calibrated test blocks and field trials on aerospace‑grade aluminum panels demonstrate a 30 % increase in signal‑to‑noise ratio (SNR) and a 22 % reduction in missed‑crack probability compared with the standard iGrid mode. The paper also presents a quantitative workflow for extracting crack length, opening width, and orientation directly from CEQ‑processed data, and discusses integration with statistical quality‑control tools.
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| Section | Main Findings | |---------|----------------| | | Motivation: need for higher‑resolution crack detection in safety‑critical industries (aerospace, power generation). | | 2. System Architecture | Detailed description of the iGrid hardware (linear array, 64‑element transducer, real‑time FPGA processing) and the CEQ software stack (dynamic range optimization, edge‑enhancement filter). | | 3. Experimental Setup | Calibration using NIST‑traceable crack standards (0.05 mm–1.5 mm width). Test matrices: aluminum 2024‑T3, stainless steel 304, and titanium Ti‑6Al‑4V. | | 4. Performance Metrics | • SNR improvement: +3.5 dB (average) • Probability of detection (PD): 0.94 vs. 0.72 (standard mode) for 0.1 mm cracks • False‑alarm rate: unchanged (~0.04). | | 5. Quantitative Crack Characterization | Introduces a semi‑automated edge‑tracking algorithm that extracts crack geometry with < 5 % error relative to optical microscopy. | | 6. Field Validation | Deployment on a turbine‑blade inspection line; CEQ identified 12 previously missed micro‑cracks, later confirmed by dye‑penetrant testing. | | 7. Discussion | Trade‑offs: CEQ requires 1.8× longer acquisition time; memory footprint increases by ~30 %. Recommendations for batch‑processing in high‑throughput environments. | | 8. Conclusions | CEQ mode delivers statistically significant gains in crack detection and quantification, justifying its adoption in regulated quality‑assurance programs. |